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Quality Control & Assurance

Pain Point We Solve

Manual quality inspections with paper checklists, inconsistent quality standards across shifts, delayed defect detection, lack of root cause analysis, and no visibility into quality trends—leading to increased scrap, rework, and customer complaints.

What It Is

A comprehensive quality management system for inspection planning, defect tracking, non-conformance management, and statistical process control to ensure product quality and compliance.

Why We Developed It

To systematically manage quality throughout the production process, reduce defects, ensure compliance with standards, and provide traceability for quality issues from detection to resolution.

Client Benefit

Reduce defects by 60%, improve first-pass yield to 95%, ensure 100% traceability of quality issues, and achieve compliance with ISO 9001 and industry-specific quality standards through systematic quality management.

Key Features

  • Inspection plan definition with checkpoints and acceptance criteria
  • Mobile quality inspection with photo documentation
  • Defect tracking and categorization by type and severity
  • Non-conformance report (NCR) generation and workflow
  • Root cause analysis and corrective action tracking (CAPA)
  • Statistical Process Control (SPC) with control charts
  • Quality metrics and KPI dashboards (defect rates, yield, scrap)
  • Integration with Production for real-time quality checkpoints
  • Supplier quality management and incoming inspection
  • Certificate of Analysis (CoA) generation
  • Quality audit management and compliance tracking
  • Traceability linking quality issues to batches, materials, and operators